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Written by Tensaiteki
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Wednesday, 23 May 2007 |
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This is a lab objective that I completed as part of my AAS Degree in Welding Technology from Texas State Technical College - Waco. Te objective was to weld a 6" pipe specimen per ASME code using GTAW (Gas Tungsten Arc Welding, a.k.a TIG welding) with four bend specimens.
Procedure Specification: Material: 6" Standard Wall Pipe Joint Type: Single V-Groove (60 degree included angle) Backing: None Root Opening: 5/32" Root Face: 1/16" Position: 5G Fixed Progression: Upward Progression Machine: Lincoln Invertec V350-PRO Process: GTAW (TIG) Polarity: DCEN Amperage: -Root: 110 Amps -Hot Pass: 130 Amps -Fill & Cap: 130 Amps Filler: 1/8" ER70S-6 Electrode: 3/32" EWTh-2 Shielding: 100% Ar 15-20 CFH All this was done with scratch start and no amperage control (i.e. no foot pedal or finger amperage control). Root pass:
Root pass closeup (pen for scale): Inside of root pass: Inside of root pass closeup (pen for scale): Hot pass (the bead that comes right after the root): I forgot to take a picture of the fill pass itself, but I did manage to get a picture of myself putting it in: The cap (with bonus background action!): Slightly closer shot: Extreme closeup of cap: With the actual welding done, it's time cut out four bend specimens (2 face bends and 2 root bends): 
The specimens must have both the root and face reinforcement removed and have all edges rounded (after grinding I went over everything with a flap-wheel): One specimen being bent: All four specimens after being bent (notice no openings at all): Closeup of one of the face bends (if you look real close you can see the weld): Closeup of one of the root bends (if you look real close you can see the weld): |